Define every product and sub-assembly across unlimited levels, with quantities, substitutes and allowed scrap rates.
Issue work orders and follow each one through stages and work centers until finished goods reach the warehouse.
Inspection points at every stage, with actual unit cost compared against standard cost to reveal variances.
Define each product’s components and its routing across work centers and machines, with standard times and costs per stage, so every product has a clear, repeatable recipe.
Issue work orders, issue materials from stock automatically, and follow every order through each stage in real time until it is received into finished goods.
Dashboards showing output, line efficiency, scrap rates and unit cost, so you can make fast operational decisions based on accurate data.
Apply inspection plans at every stage, record results, rejects and their causes, and account for allowed and abnormal scrap with its direct cost impact.
Calculate the actual product cost from materials, labor and overheads, compare it with standard cost to spot variances instantly, and post it to accounting automatically.
Shumoul’s Manufacturing Management System offers a wide set of tools covering the full production cycle, from planning to delivery.
Schedule production weekly and monthly based on orders, forecasts and each line’s available capacity.
Automatically calculate raw-material needs from the production plan and raise purchase requests with the right quantities and dates.
Define lines, machines and operating hours, and monitor load levels to avoid bottlenecks.
Support different production modes: to customer order, to stock, or assemble-to-order.
Trace every production batch from raw materials to the customer, with production and expiry dates.
Record multiple outputs from one work order and allocate cost across them accurately.
Manage outside processing orders, issue materials to the subcontractor, receive products and cost the service.
Schedule periodic maintenance, log breakdowns and downtime, and see their impact on production.
Record actual working hours on each work order and calculate direct labor cost.
Measure availability, performance and quality for every machine and line to find improvement opportunities.
Simple operator screens to start and finish stages and record quantities and scrap from a tablet.
Direct links with inventory, purchasing, sales and accounting for automatic entries with no double entry.