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Shumoul Manufacturing Management - Plan, Run and Track Production Precisely

An integrated system for industrial operations, from bills of materials and routings to work orders, quality control and actual costing, directly linked to inventory, purchasing and accounting giving you a well-organized plant and decisions based on accurate data.
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Multi-level bills of materials

Define every product and sub-assembly across unlimited levels, with quantities, substitutes and allowed scrap rates.

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Traceable work orders

Issue work orders and follow each one through stages and work centers until finished goods reach the warehouse.

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Quality & cost control

Inspection points at every stage, with actual unit cost compared against standard cost to reveal variances.

Bills of Materials & Routings

Define each product’s components and its routing across work centers and machines, with standard times and costs per stage, so every product has a clear, repeatable recipe.

Work Orders & Stage Tracking

Issue work orders, issue materials from stock automatically, and follow every order through each stage in real time until it is received into finished goods.

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Real-Time Visibility into Plant Performance

Dashboards showing output, line efficiency, scrap rates and unit cost, so you can make fast operational decisions based on accurate data.

Quality Inspection & Scrap Control

Apply inspection plans at every stage, record results, rejects and their causes, and account for allowed and abnormal scrap with its direct cost impact.

Actual Cost Calculation

Calculate the actual product cost from materials, labor and overheads, compare it with standard cost to spot variances instantly, and post it to accounting automatically.

Additional Powerful Features for Manufacturing Management

Shumoul’s Manufacturing Management System offers a wide set of tools covering the full production cycle, from planning to delivery.

Master Production Schedule (MPS)

Schedule production weekly and monthly based on orders, forecasts and each line’s available capacity.

Material Requirements Planning (MRP)

Automatically calculate raw-material needs from the production plan and raise purchase requests with the right quantities and dates.

Work Centers & Capacity

Define lines, machines and operating hours, and monitor load levels to avoid bottlenecks.

Make-to-Order or Make-to-Stock

Support different production modes: to customer order, to stock, or assemble-to-order.

Batch & Serial Tracking

Trace every production batch from raw materials to the customer, with production and expiry dates.

Co-products & By-products

Record multiple outputs from one work order and allocate cost across them accurately.

Subcontracting

Manage outside processing orders, issue materials to the subcontractor, receive products and cost the service.

Preventive Machine Maintenance

Schedule periodic maintenance, log breakdowns and downtime, and see their impact on production.

Labor Hours Recording

Record actual working hours on each work order and calculate direct labor cost.

Overall Equipment Effectiveness (OEE)

Measure availability, performance and quality for every machine and line to find improvement opportunities.

Shop-Floor Screens

Simple operator screens to start and finish stages and record quantities and scrap from a tablet.

Full ERP Integration

Direct links with inventory, purchasing, sales and accounting for automatic entries with no double entry.